How exactly do you go about determining the correct spot for the crown? What parameter or ?? are you looking for? I have slugged a few barrels and maybe measured a few too and am curious as to what you are looking for that says "cut me here"? How much tolerance do you have on the area to be cut? 0.010, 0.100, 1.00 etc. I have my way of determining length, but I will bet it is different than anybody talking about it here. I like to see what others do.
Well, this is a good question and bear in mind, I'm really new at this, but I'm a fast learner. First, every barrel goes through a pretty detailed hardness testing process before moving into a vat of boiling mineral oil. If it doesn't fall within a strict range of hardness, we don't use it for BP150 and it's saved for the IR50/50 guys. The hot mineral oil makes the material more malleable but you have to be very careful to avoid permanently affecting the grain structure. We then move the barrels to what, in essence, is a modified sausage casing machine that we use to turn the barrel inside/out.
Once turned, the barrels are racked in a way that maintains the malleable state and without damaging the rifling, because it's now on the outside of the barrel. We start a timer because we can't leave them like this for long, so they're rushed to a custom made horizontal CMM that we've interfaced with an electron microscope. Once we locate the feature we're looking for (can't share this part, its proprietary), we prep the cut off tools, which we source from the dental industry....You guessed it, they're the little rubber bands that were once used on kids braces. Since the material is maintained in a malleable state, it doesn't take many rubber bands to cleanly cut the material but the cool thing is, based on the quality of the constriction, the crown becomes a collateral feature of cutting the barrel.
After the cut and crown, we quickly move the barrels back to the modified sausage casing machine so we can return it to it's usable configuration where the rifling is actually back on the inside of the barrel. Now, the most important part, the heat treat process. But, before taking the barrels out to an open fire in the back yard, we insert a rod, certified for straightness, through the bore. If you've ever roasted hot dogs on an open fire, you get the rest of this part of the process so I won't go into too much detail about it. I'll add though, the heat treating is done by hand, no machines, no temp gauges or timers, just old world craftsmanship that I learned from the only book ever written about "rimfire accuracy." You should grab a copy!!!!
Thanks Jerry!
MB