OK, alinwa muzzle brake theory 101.....
Rule #1- "A muzzle brake is a sheet of plywood held up in the wind."
Rule #2- "The wind is the propellant gas, AFTER THE BULLET IS GONE the leftover gas provides the wind."
Rule #3- "The more efficient a cartridge is the less excess wind it produces."
Rule #4- "The bigger the sheet of plywood the more wind it catches."
So there you have it, You stick up a sheet of plywood to catch the gun.......Of course the "sheet of plywood" is the impact area of the brake and the "wind" you use is the muzzle blast. So, for big recoil you need to put up big impact plates to catch the gun. The single most effective design is the "clamshell" design which has huge impact area but it's impractical for tuning because you have to keep it oriented correctly. Designing it for orienting it flat while making small adjustments makes for a lot of moving parts and it takes such a huge hit from the gases that it's hard to keep it from shooting loose even when you wrench tighten it.
Also effective are designs like the Benny Cooley
http://www.brownells.com/.aspx/pid=27074/Product/AR-15-M16-BENNIE-COOLEY-TACTICAL-COMPENSATOR or the Holland Quick Discharge and Radial
http://www.brownells.com/.aspx/pid=6905/Product/QUICK-DISCHARGE-BRAKE as well as a whole slew of custom jobbies. You need two things, big impact plates and big enough holes to get the used gas out of the way. A BIG clamshell like this
http://www.micordefense.com/ will stop a truck. (The clamshell is in the top pic, NOT the little thingies being advertised on the page.)
Generally speaking ALL of the big wide side-discharge brakes are non-tunable IMO except for liddle guns which don't really need them anyway. I can make a tunable side-discharge setup for even say a 300WSM, it's cool for spotting shots, but step it up to the 338 and above and the forces are just too great to be practical.
IMO
And they're BIG.
So I figgered out the impact area of the big Harrell.
Hokey Smokes Bullwinkle! It's bigger! It doesn't bleed off quite as well but with some small modifications.......
Anyway, I've got it working just as effectively as the side-discharge brakes of equal size. And with no modifications a'tall you'd be hard pressed to feel a difference on your shoulder.
Nope, it's not as effective as the big clamshells but it rivals the Holland and Benny Cooley styles for size and it's within 10% of the 1.75" wide by 1" tall clamshell. And to make it tunable you just screw a collar on behind it. Downside is that you have to fit a plate to the bottom to eliminate down-blast and convert it to down-force, BUT I can do this without compromising the integrity of the threaded joints.
So, in short, cylindrical muzzle brakes are dead easy. If you can do basic machining you can fit a brake in minutes. You can also make your own brakes although making one as good, and as cheap as Harrell's sells them is impossible for the backyard machinist. (Also, the Harrell's make them RIGHT, they absolutely maximize the impact area.... Only a select few of the other round ones are as effective.) Side discharge brakes are also fairly easy altho timing them while getting them TIGHT is a little hard and getting them to tune kinda' sucks.
Installed conventionally and correctly you will NEVER blow one off.
I blow them off because I'm an idiot, I run the ragged edge while testing. I also believe that you can't really be a GOOD truck driver until you've rolled a truck or two....
Well, I gotta' go. I've got concrete to pour in the morning.....
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