Hi Pete:
Measuring barrels?
There are bore lasers and other instruments that are very precise, we have some of those at the lab but I rather do it the old fashion way for simplicity at home...I have piloted range rods from 4.40 mm to 4.60 mm in .005 mm increments that go together with a couple of .0001" indicators...I mount the barrel in between the choke (4 jaw) and the spider on the head stock. I also use roller bearing V blocks. At the lab we have air gauging probes for measuring anything and I have used them for bore dimensions, chokes, etc...My experience has been that good barrel manufacturers are drilling-boring barrel blanks much better than 10-20 years ago, I don't really see any need for spending the big $$$ in air gauging equipment if you are dealing with good barrel/gun suppliers.
I don't know about air gun barrels, but mostly all of the good powder burning barrels are air gauged at the factories and some of those carry .0001" warranties.
How many barrels come out straight?
Most of the MATCH quality barrels are straight to less than .0005 to a max of .001" which is plenty for good accuracy...I wish we had availability of hammer forged barrels produced with current technologies...
Hanging Ornaments?
Yes and no...Top barrels don't need them, next step down they may need them to maybe shoot as top barrels do...Some more steps down, no matter what you hang, those barrels will never be shooters!...
Check what the cream of the crop BR shooters are using....Look at Anschutz 9015's, Feinwerkbau 800's, Walther, RAW's BM and TM series, etc....None of these shooters nor manufacturers hang ornaments because that is another variable to deal with ALL THE TIME and they rather spend resources in technology for producing top components...Manufacturers want their brands shooting well without having to depend on the consumer's knowledge for adjusting ornaments.
Straightening Barrels?
I don't usually do it because I believe you are much better off spending your $$$ and time in finding the best available barrel on the market. Nevertheless, I have straightened some powder burners bent in hunting trips (falls) and experimented with one air gun barrel for a friend...Some tuner indexed the barrel and glued it to the action with Acraglass. The gun was shooting OK but not up to BR standards.
This was a good opportunity for experimenting and I had the time...You can read this in more detail in a previous thread, please go to the very last post:
http://benchrest.com/showthread.php?98176-Barrel-length-question
Best regards,
AZ